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Duplex Fastener



Duplex Fastener


Chintamani Stainless Inc is ISO 9001:2008 certified manufacturer, supplier and exporter of Duplex fasteners in India and worldwide.The Duplex 2205 Fasteners are made up of 2205 stainless steel, which is the mostly commonly used duplex grade. This is a nitrogen enhanced alloy of stainless steel, which comes with good corrosion resistance properties. They show good resistance to different types of corrosion even in welded conditions.
The Duplex Stainless Steel Fasteners possess high strength, which is why they are useful in many applications. But due to their increased hardenability, they have lower machinability. The strength of the Duplex Bolts material also makes it difficult to bend or form them, they require a larger capacity equipment than what is required for austenitic steel products.
The Duplex Hex Bolt material has good content of elements like chromium, molybdenum, and nickel in its chemical composition, which is why they show good pitting resistance. In fact the Pitting Resistance Equivalent (PERN) of the Duplex Threaded Rod is 35.8, which is quite high and exceeds that of 316 and 316L stainless steel grades. On heating, the microstructure of the Duplex Stud Bolts becomes such that it is a perfect mixture of the austenite and ferrite phases.
The microstructure of the Duplex 2205 Hex Bolt is also responsible for its high corrosion resistance capabilities in different types of environments. In fact, the Duplex 2205 Threaded Rod possesses superior corrosion resistivity than other stainless steel grades like 316 or 317.
Bolts, ASTM A182 F51 UNS S31803 The material that makes up nuts is duplex grade. High-stress applications like heat exchangers, pressure vessels, and chemical processing applications require these bolts and nuts. These ASTM A182 f51 bolts and nuts come in a variety of sorts and dimensions, and Chintamani Stainless Inc is a top maker of them. Carbon, manganese, silicon, phosphorus, sulphur, 22% chromium, 3% molybdenum, 4.5% nickel, nitrogen, and iron make up the substance. With a minimum yield strength of 550 MPa, a minimum tensile strength of 800 MPa, a 15% elongation rate, and a density of 7.8 grammes per centimetre cube, the uns s31803 bolt exhibits great strength. The ASTM A182 and A479 requirements, which address high pressure and high temperature applications, apply to the uns s31803 fasteners.
The dual crystallinity of a duplex grade stainless steel's microstructure accounts for its improved qualities. In an annealed state, 50% of the microstructure of DIN 1.4462 Studs is composed of austenite and ferrite. Therefore, the alloy of a Duplex steel UNS S32205 Fasteners astm a276/a479 UNS S32205 Bolts has the characteristics of both crystalline metals concurrently. Because of the hardness of the ferrite crystals and the flexibility of its austenite crystalline region, the alloy is easier to form into Astm A479 Duplex Steel UNS S32205 Hex Bolts while maintaining its shape.


Specification


Specification List Of ASTM A182 Grade F51 UNS S31803 Bolts

Specifications
ASTM A 182 / ASME SA 182
Grade
ASTM A182 GR.F51
Standard
IN931, DIN933, ISO4014, ISO4017, ASTM, BS and all International Standards
Length
3 mm to 200 mm
Nuts Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
Bolts / Screw Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
Standard
DIN, UNI, ISO, JIS, GB, IS, BS, ASME, ANSI, ASTM and all International Standards
Bolts, Studs Threads:
METRIC, BSW, BSF, UNC, UNF or as required
In Form of
Hex, Square, Round, Threading as per Gauge Etc.
Head drive
Phillips, Slotted, Phillips/Slot, Six-Lobe, etc
Bolts Size
M2, M2.5, M3, M4, M5, M6, M8, M10, M12, M14, M16, M20, M24, M30, M36 to M160
Machine Screws Size
M1.6 – M12
Washers Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
DIN 931 – Hexagon head bolts with shank
Current norm: DIN EN ISO 4014
Equivalent norms: ISO 4014; CSN 021101; PN 82101; UNI 5737; EU 24014;
DIN 933 – Hexagon head bolts with thread up to head.
Current norm: DIN EN 24017.
Equivalent norms: ISO 4017; CSN 021103; PN 82105; UNI 5739; EU 24017
Test Certificate:
Manufacturer Test Certificate as per EN 10204 / 3.1
Source of raw materials
Tata Steel, JSPL, RINL, Usha Martin, Dhamm Steel, Mukund Steel etc.
Scope Of Manufacture
  • Hot Forged , Nut / Bolt; up to M36 / 1-1/2” Dia, up to 1100mm lg
  • CNC Machined , Nut / Bolt; up to M100 / 4” Dia, up to 1500mm lg
Duplex Steel Grades
Duplex Steel UNS S32205
Packing
IN BULK: canton, pallet, Small Boxs / carton / pallet, or customer request
Production process
M2-M24: Cold Froging, hot forging M24-M100, machining and CNC for Customized connecting element
Duplex S31803 Fasteners Standard:
ANSI – American National Standards Institute
  • ANSI B 18.2.4 2M
  • ANSI B 28.2.4 1M
  • SS 304l Stud Bolt length are defined in ASME B16.5 standard
  • SS 304l Hex nuts are defined in ASME B18.2.2
  • ASME B18.5

DIN: DIN 931, DIN 933, DIN 934, DIN 970

UTS – Unified Thread Standard : UNC, UNF, UNEF, UNS, NPT, NPTF

ISO – International Organization for Standardization : ISO 4032, ISO 4033, JIS standards

Fasteners Type
Cap Screw, Machine Screw, Wing Screw, Spring Washers, Washers, Studs, Marine Anchors, Anchors, Hexagon Nut,U- Bolts, Anchor Bolt, Mushroom Head Square Neck Bolts, J Bolts,Eye Bolt,Structural Bolts, Bolts, Nuts, Sockets, Screws, Allen Cap screw,Nut, Hex Coupling Nut, Hex Nut, Square Nut, Hex Domed Cap Nuts, Hex Head Bolts, Stud Bolts, Socket Hexagon Head Screw, Pan Head Screw, Socket Head Cap Screw, Wing Screw, T-Head Bolts, Foundation Bolts,Screw, Studs, Socket Screw, Hex Set Screw

ASTM A182 GR.F51 Fasteners Property Class


For Bolts & Screws A2-70, A2-80, A4-70, A4-80, F593C, F593D, F593G, F593H
For Nuts A2-70, A2-80, A4-70, A4-80, F594C, F594D, F594G, F594H, A2-035, A4-040
For SHCS F837B, F837C, F837E, F837
For Threaded Rods A2-70, A2-80, A4-70, A4-80, F593C, F593D, F593G, F593H, B8, B8M CL1 & CL2

ASTM A182 GR.F51 Fasteners Inventory
Hexagon Bolts / Set Screws Stud Bolts Hexagon Nuts Socket Cap Screws
DIN 931 BS4882 DIN 934 DIN 912
DIN 933 DIN 976 BS 1768 DIN 6912
BS 1768 BS 1769 DIN 7984
UNI 5731 BS 1083 ANSI B18.3
UNI 5739 BS 3692 ISO 4762
ISO 4014 ISO 4032 UNI 5931
ISO 4017 ISO 4033 BS 2470
BS 1769 ANSI B18.2.2 BS 4168
BS 3692
ANSI B18.2.1

Socket & Slotted Set Screws Socket & Slotted Countersunk Screws Studs Washers
DIN 913 DIN 963 DIN 938 DIN 125
DIN 914 DIN 7991 DIN 939 DIN 9021
DIN 915 BS 4168 DIN 2510 BS 4320
DIN 916 BS 1981 BS 4439 BS 3410
DIN 551 BS 483 BS 2693
DIN 553 BS 2470 Spring Washers
DIN 438 DIN 127
BS 4168 BS 4464
BS 1802

Standard Dimensions Of ASTM A1082 UNS S31803 Hex Nuts

Standard Dimensions Of ASTM A1082 UNS S31803 Hex Nuts

Thread Diameter Of Nominal Size Nut Diameter Of (F) Diameter Of (G) Diameter Of (H)
Hex Nut Width
Across Flats
Hex Nut Width
Across Corners
Wall Thickness
Basic Maximum Minimum Maximum Minimum Basic Maximum Minimum
1/4 .2500 7/16 .438 .428 .505 .488 7/32 .226 .212
5/16 .3125 1/2 .500 .489 .577 .557 17/64 .273 .258
3/8 .3750 9/16 .562 .551 .650 .628 21/64 .337 .479
7/16 .4375 11/16 .688 .675 .794 .768 3/8 .385 .365
1/2 .5000 3/4 .750 .736 .866 .840 7/16 .448 .427
9/16 .5625 7/8 .875 .861 1.010 .982 31/64 .496 .473
5/8 .6250 15/16 .938 .922 1.083 1.051 35/64 .559 .535
3/4 .7500 1-1/8 1.125 1.088 1.299 1.240 41/64 .665 .617
7/8 .8750 1-5/16 1.312 1.269 1.516 1.447 3/4 .776 .724
1 1.0000 1-1/2 1.500 1.450 1.732 1.653 55/64 .887 .831
1-1/8 1.1250 1-11/16 1.688 1.631 1.949 1.859 31/32 .999 .939
1-3/8 1.3750 2-1/16 2.062 1.994 2.382 2.273 1-11/64 1.206 1.138
1-1/2 1.500 2-1/4 2.250 2.175 2.598 2.480 1-9/32 1.ASTM A194 GR. 8 1.245
1-5/8 1.6250 2-7/16 2.438 2.356 2.815 2.686 1-25/64 1.429 1.353
1-3/4 1.7500 2-5/8 2.625 2.538 3.031 2.893 1-1/2 1.540 1.460
2 2.0000 3 3.000 2.900 3.464 3.306 1-23/32 1.763 1.675
2-1/4 2.2500 3-3/8 3.375 3.263 3.897 3.719 1-15/16 1.986 1.890
2-1/2 2.5000 3-3/4 3.750 3.625 4.330 4.133 2-5/32 2.209 2.105
2-3/4 2.7500 4-1/8 4.125 3.988 4.763 4.546 2-3/8 2.431 2.319

Dimension Table Of Duplex Steel - UNS S31803 Bolts

Dimension Table Of Duplex Steel - UNS S31803 Bolts

Nominal Size Of (D) Body Diameter Of Bolts Thickness Of Head UNS S32760 Bolts Across The Flats UNS S32760 Bolts Across Corners
MAXIMUM (D) MINIMUM (D) MAXIMUM (H) MINIMUM (H) MAXIMUM (F) MINIMUM (F) MAXIMUM (C) MINIMUM (C)
Metric 10 10.00 9.78 6.63 6.17 17.00 15.73 18.48 17.77
Metric 12 12.00 11.73 7.76 4.24 19.00 17.73 20.78 20.03
Metric 14 14.00 13.73 9.09 8.51 22.00 20.67 24.25 23.35
Metric 16 16.00 15.73 10.32 9.68 24.00 23.67 27.71 26.75
Metric 20 20.00 19.67 12.88 12.12 30.00 29.16 34.64 32.95
Metric 24 24.00 23.67 15.44 14.56 36.00 35.00 41.57 39.55
Metric 30 30.00 29.67 19.48 17.92 46.00 45.00 53.12 50.85
Metric 36 36.00 35.61 23.38 21.63 55.00 53.80 63.51 60.79
Metric 42 42.00 41.38 26.97 25.03 65.00 62.90 75.06 71.71
Metric 48 48.00 47.38 31.07 28.93 75.00 72.60 86.60 82.76
Metric 56 56.00 55.26 36.2 33.80 85.00 82.20 98.15 93.71
Metric 64 64.00 63.26 41.32 38.68 95.00 91.80 109.70 104.65
Metric 72 72.00 71.26 46.45 43.55 105.00 101.40 121.24 115.60
Metric 80 80.00 79.26 51.58 48.42 115.00 111.00 132.72 126.54
Metric 90 90.00 89.13 57.74 54.26 130.00 125.50 150.11 143.07
Metric 100 90.00 99.13 63.9 60.10 145.00 140.00 167.43 159.60

ASTM A182 Grade F51 Flat Washer Dimensional Format

ASTM A182 Grade F51 Flat Washer Dimensional Format

Size Of S31803 Flat Washer
USS
SAE
I.D. (Inside Diameter) Of
(A)
O.D. (Outside Diameter) Of
(B)
Wall Thickness Of
(C)
I.D. Of
(A)
O.D. Of
(B)
Wall Thickness Of
(C)
#2
-
-
-
3/32"
1/4"
0.020"
#4
-
-
-
1/8"
5/16"
0.032"
#6
-
-
-
5/32"
3/8"
0.049"
#8
-
-
-
3/16"
7/16"
0.049"

Duplex 2205 Shoulder Bolts Equivalent

grade Common Name Related Specifications
UNS European DIN ASTM/ASME
2205 Duplex Stainless Steel Bolts SAF 2205® S31803/S32205 1.4462 F51/F60

CHEMICAL COMPOSITION


Grade Fe Mn C Si S P Cr Ni Mo N
S31803 63.72 min 2.00 max 0.030 max 1.00 max 0.020 max 0.030 max 22.0 – 23.0 4.50 – 6.50 3.0 – 3.5 0.14 – 0.20
S32205 63.54 min 2.00 max 0.030 max 1.00 max 0.020 max 0.030 max 21.0 – 23.0 4.50 – 6.50 2.50 - 3.50 0.8 – 0.20

MECHANICAL PROPERTIES


Duplex Bolts & Nuts Tensile Strength Melting Point Density Yield Strength (0.2%Offset) Elongation
Psi – 116000 , MPa – 800 1350 °C (2460 °F) 7.8 g/cm3 Psi – 80000 , MPa – 550 15 %

Duplex Stud Bolts Application


  • Petrochemicals
  • Aircraft Exhaust Manifolds
  • Off-Shore Oil Drilling Companies
  • Sea Water Equipment
  • Pharmaceuticals
  • Power Generation




General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2205 1.4462 2205 S32205 35 20 500 D 0.02 22.4 5.7 3.1 0.17
2205 stainless steel grades Industry Specifications UNS

Duplex 2205

2205 (EN 1.4462/UNS S32205 & S31803)
The most popular duplex product on the market. Offers very
good resistance to uniform and localized corrosion and stress
corrosion cracking in combination with high mechanical strength.

• Cargo tanks in chemical tankers
• Pulp and paper industry applications such as digesters and process tanks
• Oil and gas industry, typically tubular products, flanges,
fittings and valves
• Structural components in bridges
• Cold rolled coil and sheet
• Hot rolled coil and sheet
• Quarto plate
• Bar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)

Performance


Elongation vs. corrosion resistance.

Image 1

Elongation vs. Corrosion resistance

Image 2

Strength vs. Corrosion resistance

Image 1

Elongation vs. Corrosion resistance

Image 2

Duplex stainless steels, known for their high chromium content, provide excellent corrosion resistance, particularly in uniform corrosion environments with rates below 0.1 mm/year. Forta DX 2205 shows superior resistance to chloride-contaminated sulfuric acid compared to traditional stainless steels like Supra 316L/4404, approaching the performance of Ultra 904L. In dilute hydrochloric acid, Forta SDX 2507 and similar high-alloyed duplex steels are suitable, though localized corrosion risks exist around crevices even within safe usage limits.


Corrosion resistance


Image 1
Image 2
Image 2
  • Uniform Corrosion: Due to high chromium content, these steels resist uniform corrosion well, typically less than 0.1 mm/year.
  • Sulfuric Acid: DX 2205 shows superior resistance in sulfuric acid contaminated by chloride ions compared to Supra 316L/4404.
  • Hydrochloric Acid: SDX 2507 and DX 2205 can be used in dilute hydrochloric acid, with potential risks of localized corrosion in crevices.
  • Nitric Acid: LDX 2101 and DX 2304, with their high chromium content and low molybdenum, are suitable for environments where resistance to strongly oxidizing nitric acid is needed.

PRE values for Forta Duplex grades and some austenitic grades


Steel designations

PRE

name EN ASTM
Type
UNS
2205 1.4462 2205 S32205 35


Results from stress corrosion cracking immersion tests in chloride solutions


name ASTM G123 ASTM G36
25% NaCl, pH 1.5, 106°C (b.p.), 1,000 h 40% CaCl2, 100°C, 500 h 45% MgCl2, 155°C (b.p.), 24 h
U-bend samples 4-PB samples (90% of Rp0.2) U-bend samples
2205 No SCC No SCC SCC


Mechanical properties according to EN 10088 and EN 10028


EN ASTM Product form Yield strength Tensile Elongation Elongation
name UNS Rp0.2[MPa] strength A[%] A80[%]
Rm[MPa]
2205 1.4462 S32205 Cold rolled coil (C) 500 700–950 20 20
Hot rolled coil (H) 460 700–950 25 25
Quarto plate (P) 460 640–840 25 25
Wire rod 1) 510 750 35
Bar 450 650–880 25


Mechanical properties according to ASTM A240


EN ASTM Product form Yield Yield Tensile Tensile Elongation
name UNS strength strength strength strength A50[%]
Rp0.2[MPa] Rp0.2 [ksi] Rm [MPa] Rm [ksi]
2205 1.4462 S32205 Plate, sheet and strip 450 65 655 95 25
Wire rod 1) 510 74 752 109


Mechanical properties at elevated temperatures, minimum yield strength according to EN 10028-7


name Strength 100°C 150°C 200°C 250°C
2205 Yield strength Rp0.2 [MPa] 360 335 315 300
Tensile strength Rm [MPa] 590 570 550 540


Physical properties


Metric values according to EN 10088-1


name EN ASTM Type UNS Density [kg/dm3] Modulus of elasticity at 20°C [GPa] Coefficient of thermal expansion 20–100°C [10-6/K] Thermal conductivity at 20°C [W/(m x K)] Thermal capacity at 20°C [J/(kg x K)] Electrical resistivity at 20°C [Ω x mm2/m]
2205 1.4462 2205 S32205 7.8 200 13.0 15 500 0.8


Imperial values converted from Table 10


name Density [lbm/in3] Modulus of elasticity [psi] Coefficient of thermal expansion 68–212°F [μin / (in x °F)] Thermal conductivity [Btu/(hr x ft x °F)] Thermal capacity [Btu/(lbm x °F)] Electrical resistivity [μΩ x in]
2205 0.282 29 x 106 7.2 8.7 0.119 31.50


Fabrication

Duplex stainless steel is suitable for all forming processes used for stainless steel. The high yield strength compared to austenitic and ferritic stainless steel can however give differences in forming behavior. Depending on the chosen forming technique there could be consequences, such as increased springback. This point is particularly relevant to the forming of any high strength steel. Moreover, an excellent interplay between high yield strength, work hardening rate and elongation promote the duplex grades for light weight and cost-efficient applications with complex shapes. The impact of the high strength varies for different forming techniques. Common for all is that the estimated forming forces will be higher than for the corresponding austenitic and ferritic stainless steel grades. This effect will usually be lower than expected from just the increase in strength since the choice of duplex stainless steel is often associated with gauge reduction. It is important to consider that duplex stainless steel may also be more demanding on the tools and on the lubricant. This should also be noted when looking to down gauge.

Image 1
Image 2
Image 2

Welding consumables


name EN ASTM Type UNS Consumable ISO designation
2205 1.4462 2205 S32205 22 9 3 NL


General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2205 1.4462 2205 S32205 35 20 500 D 0.02 22.4 5.7 3.1 0.17